Manufacturing cost question , related with Direct material, direct labor, etc..

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    Topic
  • #185785
    jlondon
    Member

    Here’s a MCQ from Wiley test bank… and I’m not quite understanding it… (my questions are in parenthesis with an <– )

    A manufacturing company’s primary goals include product quality and customer satisfaction. The company sells a product, for which the market demand is strong, for $50 per unit. Due to the capacity constraints in the Production Department, only 300,000 units can be produced per year. The current defective rate is 12% (i.e., of the 300,000 units produced, only 264,000 units are sold and 36,000 units are scrapped). There is no revenue recovery when defective units are scrapped. The full manufacturing cost of a unit is $29.50, including

    Direct Material $17.50

    Direct Labor $4.00

    Fixed Manufacturing overhead $8.00

    The company’s designers have estimated that the defective rate can be reduced to 2% by using a different direct material. However, this will increase the direct material cost by $2.50 per unit to $20 per unit. The net benefit of using the new material to manufacture the product would be

    Answer Choice :

    $(120,000)

    $120,000

    $750,000

    $1,425,000

    Explanation:

    Supporting calculations

    Original:

    Units produced $300,000

    Good units (88%) 264,000

    Revenue

    264,000 × $50 13,200,000

    Production department costs

    264,000 × $29.50 ( <– Why is this not taken into consideration as one of the expenses?)

    264,000 × $21.50 ( <– Why is this not taken into consideration as one of the expenses?)

    300,000 × $21.50 (6,450,000) (<– How come only this is taken into consideration for comparing the cost?)

    Margin 6,750,000

    New material:

    Units produced 300,000

    Good units (98%) 294,000

    Revenue

    294,000 × $50 14,700,000

    Production department costs

    294,000 × $29.50

    300,000 × $21.50 (6,450,000) (<– Why is only this amount taken into consideration for comparing and not the rest?)

    300,000 × $ 2.50

    294,000 × $21.50

    294,000 × $ 2.50

    30,000 × $ 2.50

    Margin 7,500,000

    Increase (decrease) $750,000

    BEC: 69, 57, 72, 73, (anticipated for 4/4/2015)
    AUD: 65, 63, 74, 84!!! (expires 7/31/2015)
    FAR: 63, 57, (scheduled for 4/1/2015)
    REG: ... 42, (Anticipated to be around 5/20~)

    -Every Set Back is a Set Up for a Major Come Back #motivation

    "I've missed over 9,000 shots in my career. I've lost over 300 games. 26 times I've been trusted to take the game winning shot, and missed. I've failed, over and over and over again in my life. And that is why, I succeed." - Michael Jordan

    "You are not your past, but the resources and capabilities you glean from it" -Jordan Belfort

Viewing 6 replies - 1 through 6 (of 6 total)
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  • #556670
    taxman89
    Participant

    For me, the key to these problems is not over complicating things because then i usually end up with the wrong answer. So here it goes:

    with old material

    264,000 units X 50 = 13,200,000 sales (remember to use 264k because no one cares about the units that spoiled…we get no income from those)

    300,000 units X 29.50 = 8,850,000 total costs

    total profit = 4,350,000

    With new material

    294,000 units X 50 =14,700,000 (294K since we have less spoiled units

    300,000 units x 32 = 9,600,000 (still 300k because we have to pay for all units even if they spoil. also have the increase in material costs)

    Total profit = 5,100,000

    new – old

    5,100,000 – 4,350,000 = 750,000 increased profit.

    AUD - 75
    BEC - 77
    FAR - 78
    REG - 82
    AUD: 61-67-75 (Thanks ninja aud)
    BEC: 77
    FAR: 78
    REG:69-73-70-82

    Aud-75 3x I knew i never liked you
    Bec-77 1x being in the bubble is stressful
    Reg-82 4x its not me its you...and no we cant be friends
    Far-78 1x easiest section

    #556671
    taxman89
    Participant

    For me, the key to these problems is not over complicating things because then i usually end up with the wrong answer. So here it goes:

    with old material

    264,000 units X 50 = 13,200,000 sales (remember to use 264k because no one cares about the units that spoiled…we get no income from those)

    300,000 units X 29.50 = 8,850,000 total costs

    total profit = 4,350,000

    With new material

    294,000 units X 50 =14,700,000 (294K since we have less spoiled units

    300,000 units x 32 = 9,600,000 (still 300k because we have to pay for all units even if they spoil. also have the increase in material costs)

    Total profit = 5,100,000

    new – old

    5,100,000 – 4,350,000 = 750,000 increased profit.

    AUD - 75
    BEC - 77
    FAR - 78
    REG - 82
    AUD: 61-67-75 (Thanks ninja aud)
    BEC: 77
    FAR: 78
    REG:69-73-70-82

    Aud-75 3x I knew i never liked you
    Bec-77 1x being in the bubble is stressful
    Reg-82 4x its not me its you...and no we cant be friends
    Far-78 1x easiest section

    #556672
    taxman89
    Participant

    I think for when they worked out their problem they used the 21.50 was to take out the fixed overhead. In this problem it doesnt change the outcome because the units produced are the same. However if you produced different amounts of units in the 2 different scenarios you would need to take that into account with the fixed overhead since it is given to you in a per unit amount not as a straight dollar amount. Like i said, it doesnt matter in the problem because production was 300k units in both scenarios but that is prolly where they were getting their numbers

    AUD - 75
    BEC - 77
    FAR - 78
    REG - 82
    AUD: 61-67-75 (Thanks ninja aud)
    BEC: 77
    FAR: 78
    REG:69-73-70-82

    Aud-75 3x I knew i never liked you
    Bec-77 1x being in the bubble is stressful
    Reg-82 4x its not me its you...and no we cant be friends
    Far-78 1x easiest section

    #556673
    taxman89
    Participant

    I think for when they worked out their problem they used the 21.50 was to take out the fixed overhead. In this problem it doesnt change the outcome because the units produced are the same. However if you produced different amounts of units in the 2 different scenarios you would need to take that into account with the fixed overhead since it is given to you in a per unit amount not as a straight dollar amount. Like i said, it doesnt matter in the problem because production was 300k units in both scenarios but that is prolly where they were getting their numbers

    AUD - 75
    BEC - 77
    FAR - 78
    REG - 82
    AUD: 61-67-75 (Thanks ninja aud)
    BEC: 77
    FAR: 78
    REG:69-73-70-82

    Aud-75 3x I knew i never liked you
    Bec-77 1x being in the bubble is stressful
    Reg-82 4x its not me its you...and no we cant be friends
    Far-78 1x easiest section

    #556674
    jlondon
    Member

    @taxman89 your answer explanation is much more better than the wiley test bank one…. I was so confused with all those numbers they put in the answer bank.

    BEC: 69, 57, 72, 73, (anticipated for 4/4/2015)
    AUD: 65, 63, 74, 84!!! (expires 7/31/2015)
    FAR: 63, 57, (scheduled for 4/1/2015)
    REG: ... 42, (Anticipated to be around 5/20~)

    -Every Set Back is a Set Up for a Major Come Back #motivation

    "I've missed over 9,000 shots in my career. I've lost over 300 games. 26 times I've been trusted to take the game winning shot, and missed. I've failed, over and over and over again in my life. And that is why, I succeed." - Michael Jordan

    "You are not your past, but the resources and capabilities you glean from it" -Jordan Belfort

    #556675
    jlondon
    Member

    @taxman89 your answer explanation is much more better than the wiley test bank one…. I was so confused with all those numbers they put in the answer bank.

    BEC: 69, 57, 72, 73, (anticipated for 4/4/2015)
    AUD: 65, 63, 74, 84!!! (expires 7/31/2015)
    FAR: 63, 57, (scheduled for 4/1/2015)
    REG: ... 42, (Anticipated to be around 5/20~)

    -Every Set Back is a Set Up for a Major Come Back #motivation

    "I've missed over 9,000 shots in my career. I've lost over 300 games. 26 times I've been trusted to take the game winning shot, and missed. I've failed, over and over and over again in my life. And that is why, I succeed." - Michael Jordan

    "You are not your past, but the resources and capabilities you glean from it" -Jordan Belfort

Viewing 6 replies - 1 through 6 (of 6 total)
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